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> Yasui Seiki Scope of Capabilities
Core Competency: “Liquid-on-Web” Coating.
“We strive to be The BEST at what we do”
Range of Capabilities:
Webs – just flexible enough to wind around a 6 inch core, or as thin as 1.6 micron PET. Almost any material or construction, films, paper, composites, cloth, foils, foam sheeting, rubber sheets, etc. Width from a few mm, up to 2,000 mm.
Liquids – 1 cPs to 20,000+ cPs, solvent base, water base, 100 pct solids, Wet Thickness from 0.5 micron to 1 mm.
‘Curing’/Drying – Air (heated, conditioned or not conditioned), UV, E-Beam, or catalyst systems, or laminated wet between webs. Temperatures std. 150 deg C.
Machines:
Coating Methods – patented “Micro Gravure™”, Slot Die, various style knife coaters, smooth roll, offset and direct gravure, Meyer rod, air knife, etc.
Yasui Seiki build - new coating heads, - design and build modifications to existing machines, and - supply complete “turn-key” multi web production machines (LCD assembly, special products, etc) including coating and laminating stations.
Coating Technology:
Labo Services
Contracted Development and Test Coating of New Products
Formulation of new coating solutions
Slurry preparation, formulation and process development
Pilot phase production of coated products
Full range of magnetic, optical, and physical measurement instrumentation
Range of Experience – Energy storage, magnetics, medical, electronics, displays, barrier, optical, AR films, industrial, graphic arts, packaging, and MANY others.
Our Claims:
The Best, fastest, most uniform, and most popular ceramic slip casting machines for 1 to 20 micron thickness dry “green sheets” (for MLCC) in the world.
The Thinnest wet coating of 0.70 microns giving a dry thickness of 0.007 microns,( 7 nm or 70 Angstroms) for a magnetic tape application, +/- 1.5 pct profile.
The Highest Quality AR films produced by the economical “liquid-on-web” route.
The Most Uniform lamination equipment for optical laminations, LCD ‘cells’, without voids, bubbles, optical distortions or unsymmetrical stresses.
The Most Robust coating machinery. Even a used, “light duty” Yasui Seiki lab test coater operated 3 shifts/day for 6 years making lithium ion batteries before suffering a mechanical failure, which cost $ 300 for a repair part.
The Most Loyal Customers – 90 pct of our sales are to repeat Customers – We help ensure our Customers’ successes, and this guarantees our success.
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